New Machinery Vibration System Projects
Rototec-RMS can help you with the implementation of your machinery's new vibration protection or condition monitoring projects, from conception to installation, and different types of scope, from Turnkey to just Technical Guidance, for your Critical, Essential, and BOP machines. We can help with the review or build of scope of your vibration system project, support your team by managing the execution of work during the installation / commissioning process, and checking functionality of your monitoring system:
Technical Direction – Turnkey down to just Technical Guidance Supervision for New Installations – Machinery transducer applications & requirements based on customer’s requirements and best implementation practices, Electrical Implementation for Field Wiring, Junction Boxes, Cabinet Design and Execution, and Vibration Monitoring System Electrical Design Services with setting up communication MODBUS data interface integration support with Plant and Operator Systems.
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System Design – Elaboration of drawings for cabinet builds, Electrical loop sheets for Vibration Monitoring System monitoring points back to the machine, Wire Tag Schedules, Junction Box Layout, MPS Rack Wiring Diagrams, Network Layout Drawings, etc.
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Machine Mechanical Modifications – Many times OEMs don’t provide vibration transducer mounting facilities on their machines, and modifications are required to get the sensors installed in a sound way that provides quality information, when required we can perform these modifications.
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Machine Protection System Cabinet Installation - Documentation and configuration of monitor parameters to customer specifications. Record part numbers, serial numbers, and field programmable options. Confirm proper grounding. Install new cabinets with customer support or contracted assistance. Terminate field wiring for monitoring system. Confirm vibration points are setup correctly in configuration software for optimal data collection in Condition Monitoring Software. Perform Function Acceptance Test with customer and ensure the following: cabinet meets client’s code, relay logic is function properly, proper configuration. Perform Site Acceptance Test at customer facility to ensure communication with DCS or local indicators are function as needed.
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Documentation Services - All system components will be documented, including but not limited to, model numbers, serial numbers, monitor configuration, software configuration, and machine train locations. All calibration verification data will be documented “as left” format. All findings will be documented, and any action items will be processed through procedures defined by and agreed on by both parties.